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This might conjure up a picture of a squadron of little old ladies dutifully knitting sheets together, but the process is completely mechanised, with high-speed machinery doing the job. After sewing, the spine end of the block may go through several adhesive application procedures. Whether the signatures are sewn or not, they are perforated on press or off to permit air to escape and to provide an avenue for adhesive to migrate to. In most cases the first adhesive application is a cold glue in one or two shots applied to hold the pages together.

Smaller one-function machines, working as part of a multistep, low-volume process may be better suited. In this case, companies such as Zechini SpA and On Demand Machinery sell single-function machines which are designed for a single operator performing a finishing function as part of the building-in or case-making process. 27 shows a typical hand-fed book production system for the lower volume on demand market. 27 Hand-fed cover de-warper/straightener manufactured by On Demand Machinery Source: On Demand Machinery, Inc.

23 The insides of a hard-cover book Source: Muller Martini USA It is no wonder then that manufacturers are really facing a challenge when asked to come up with machinery that can turn out short-run work. Standard casing-in machines have been rated at approximately 60 books per minute for the high end. These machines have followed the general trend with regard to overall automation of make-ready and mechanisms. The major players such as Kolbus and Muller Martini have responded to the short-run demand by downsizing their larger machines in order to make an investment in a short-run machine viable.

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